[研究テーマ]
高精度・高能率を実現する切削・研削加工の研究
[主な担当科目]
先端加工、工業数学・力学、教職木材加工
[取得学位]
博士(工学)、技術士(機械部門)
高精度・高能率を実現する切削・研削加工の研究
[主な担当科目]
先端加工、工業数学・力学、教職木材加工
[取得学位]
博士(工学)、技術士(機械部門)
専門・研究分野
材料加工学
研究テーマ
高精度・高能率を実現する切削・研削加工の研究
自動車や家電製品に使用される機械加工部品を高精度化すると、燃費や電気代など製品の性能を向上できます。時間とお金をかければ、部品の精度を向上することは可能ですが、とても高価なものになってしまいます。本研究室では高精度な部品を高能率で製造できる機械加工技術を研究します。
自動車や家電製品に使用される機械加工部品を高精度化すると、燃費や電気代など製品の性能を向上できます。時間とお金をかければ、部品の精度を向上することは可能ですが、とても高価なものになってしまいます。本研究室では高精度な部品を高能率で製造できる機械加工技術を研究します。
研究キーワード
切削・研削加工、工具センシングデバイス、ワイヤレスセンシング、生産技術
SDGsとの関連
主な研究業績
<論文>
- 竹内芳美・清水弘幸・吉川浩史・加藤和弥・稲田久・佐田登志夫,“超精密旋削加工機の開発と加工誤差補正“,日本機械学会論文集,57-542,C (1991) 3269-3273.
- Y. Takeuchi・H. Shimizu・H. Yoshikawa・K. Kato・H. Inada・T. Sata,”Development of Ultraprecision Lathe and Compensation of Machining Error”,Japanese Journal of Advanced Automation Technology,4-4 (1992) 198-202.
- 竹内芳美・加藤和弥・沢田潔・佐田登志夫,“超精密フライス加工の研究(加工機の構成と加工結果)”,日本機械学会論文集,58-554,C (1992) 3116-3122.
- Y. Takeuchi・K. Kato・S. Kawakita・K. Sawada・T. Sata,”Generation of Sculptured Surfaces by Means of an Ultraprecision Milling Machine”,Annals of the CIRP,42-1 (1993) 611-614.
- 加藤和弥・竹内芳美・前田幸男・山中敏夫,“スクロール圧縮機部品の高精度・高能率加工(旋回・固定スクロールの底面の低摩耗加工)”,日本機械学会論文集,70-695,C (2004) 2126-2132.
- 加藤和弥・竹内芳美・前田幸男・山中敏夫・小野塚英明,“スクロール圧縮機部品の高精度・高能率加工(表面粗さに着目した高能率底面加工)”,日本機械学会論文集,70-697,C (2004) 2730-2736.
- K. Kato・Y. Takeuchi・Y. Maeda・T. Yamanaka,“High-precision and high-efficiency machining of scroll compressor components (Bottom machining of orbiting and fixed scrolls in low wear)”,The International Journal of Advanced Manufacturing Technology,Springer-Verlag, 27 (2005) 260-267.
- 加藤和弥・竹内芳美・前田幸男・山中敏夫・小野塚英明,“スクロール圧縮機部品の高精度・高能率加工(加工点一定制御における加工精度の向上)”,日本機械学会論文集,71-701,C (2005) 304-310.
- T Iida・Y Maeda・D Hirase・K Kamiya・H Tanaka・K Kato・T Yazawa,“Influence of Tool wear on Cutting Characteristics in Ultra-precision Cutting”,Key Engineering Materials, Vols 656-657(2015) 302-307.
- D Goto・Y Maeda・K Iwatsuka・K Kamiya・H Tanaka・K Kato・T Yazawa・S Suzuki,“Study on Ultrasonic Cavitation-assisted Micro-endmill Milling”,Key Engineering Materials, Vols 656-657(2015) 381-386.
- S Yamada・Y Maeda・T Wakabayashi・K Kamiya・H Tanaka・K Kato・T Yazawa,“Tool Wear Characteristics in Near-Dry Cutting of Ni-based Superalloy”,Key Engineering Materials, Vols 656-657(2015) 404-409.
- K Kato・Y Maeda・H Tanaka,“Grinding Technology of Cylindrical Surface with Protrusion”,Advanced Materials Research Vol. 1136 (2016) 54-59.
- S Yamada・Y Maeda・T Motoyoshi・H Tanaka・K Kato・T Yazawa,“Tool Wear Characteristics of Cylindrical Cutting of Nickel-based Super Alloy”,Advanced Materials Research Vol. 1136 (2016) 168-172.
- D Goto・Y Maeda・K Iwatsuka・T Motoyoshi・H Tanaka・K Kato・T Yazawa,“Influence of Endmill Tool Run-out to Machining Accuracy in Micro-groove Milling”,Advanced Materials Research Vol. 1136 (2016) 173-177.
- T Iida・Y Maeda・D Hirase・T Motoyoshi・H Tanaka・K Kato・T Yazawa, “Influence of Tool Shape on Cutting Characteristics in Ultra-precision Cutting of Al-Mg Alloys”,Advanced Materials Research Vol. 1136 (2016) 178-183.
- D Goto・Y Maeda・H Tanaka・K Kato・T Yazawa, ”Influence of Tool Run-Out on Machining Accuracy with Multi-Tooth Endmill”, Int. J. of Automation Technology, Vol.10, No.5 (2016) pp 759-766
- K Kato・K Utsumi・K Nishikawa・A Nomura, Development of wireless cutting vibration monitoring device fixed to tool holder, Int. J. Abrasive Technology, Vol. 11, No. 1, 2022, pp.1-16
<国際会議発表論文>
- K. Kato・Y. Takeuchi・Y. Maeda・T. Yamanaka,”High Precision and High Efficiency Machining of Scroll Compressor Components by Means of Effective Coolant Supply and Devised End Mill Geometry”,International Conference on Leading Edge Manufacturing in 21st Century : LEM21 (2003) Proceedings
- Y Isokawa・Y Maeda・K Iwatsuka・K Kato・H Tanaka・T Yazawa,”Grinding of Microgrooves in Cemented Carbide Dies -Influence of grinding conditions to groove shapes accuracy-“,The 1st International Conference on Renewable Energy Research and Applications (ICRERA) Proceedings,Invited Special Sessions, ISS-6 No.1 (2012)
- T. Wakabayashi・Y. Maeda・K. Kato・T. Yazawa,”Near-Dry Cutting of Titanium Alloy -Tool wear characteristic using cemented carbide tool-“,The 1st International Conference on Renewable Energy Research and Applications (ICRERA) Proceedings,Invited Special Sessions,ISS-6 No.2 (2012)
- D. Hirase・Y. Maeda・K. Iwatsuka・K. Kato・T. Yazawa,”Ultra-Precision Cutting of an Aluminum Alloy -Improvement of cutting edge shape with straight diamond tool-“,The 1st International Conference on Renewable Energy Research and Applications (ICRERA) Proceedings,Invited Special Sessions, ISS-6 No.3 (2012)
- K. Iwatsuka・Y. Maeda・Y. Isokawa・K. Kato・H. Tanaka・T. Yazawa,”Fine Groove of Microchannel Dies -Relationship between run out of tool and groove accuracy-“,The 1st International Conference on Renewable Energy Research and Applications (ICRERA) Proceedings,Invited Special Sessions, ISS-5 No.4 (2012)
- T Iida・Y Maeda・D Hirase・H Tanaka・K Kato・T Yazawa,” Examination about Reduce Surface Defects in Ultra-precision Cutting of Al-Mg Alloys“,Manufacturing, Machine Design and Tribology (ICMDT2015) Proceedings
- S Yamada・Y Maeda・H Tanaka・K Kato・T Yazawa,” Tool Wear Characteristics of Nickel-Based Super Alloy Cutting with Cooling Systems “,Manufacturing, Machine Design and Tribology (ICMDT2015) Proceedings
- D Goto・Y Maeda・N Imai・H Tanaka・K Kato・T Yazawa,”Grinding of Micro-grooves in Borosilicate Glass by Using Electroplated Diamond Grinding Wheel “,Manufacturing, Machine Design and Tribology (ICMDT2015) Proceedings
- D Goto・Y Maeda・H Tanaka・K Kato・T Yazawa,” Influence of Tool Run-out on Machining Accuracy with Multi-tooth Endmill “,International Conference on Leading Edge Manufacturing in 21st Century : LEM21 (2015) Proceedings
- S Yamada・Y Maeda・H Tanaka・K Kato・T Yazawa,”Study on High-Efficiency Cutting of Nickel-Based Super Alloy “,International Conference on Leading Edge Manufacturing in 21st Century : LEM21 (2015) Proceedings
- T Iida・Y Maeda・H Tanaka・K Kato・T Yazawa,”Influence of Cutting Edge Shape on Cutting Characteristics in Ultra-precision Cutting “,International Conference on Leading Edge Manufacturing in 21st Century : LEM21 (2015) Proceedings
- Yaning Zou・Y Maeda・S Yamada・K Kato・H Tanaka・T Yazawa・T Otsubo, "Tool Wear Characteristics of Near-Dry Cutting on Difficult-to-cut Materials", 2016 International Conference on Machining, Materials and Mechanical Technologies (2016 IC3MT) Proceedings
- K Amaki・Y Maeda・T Iida・K Kato・H Tanaka・T Yazawa・T Otsubo, "Influence of Scratch Marks on Undeformed Chip Thickness in Ultra-precision Cutting of Al-Mg Alloys", 2016 International Conference on Machining, Materials and Mechanical Technologies (2016 IC3MT) Proceedings
- S Nakai・Y Maeda・D Goto・K Kato・H Tanaka・T Yazawa・T Otsubo, "Influence of Ball Endmill Tool Run-out on Machining Accuracy", 2016 International Conference on Machining, Materials and Mechanical Technologies (2016 IC3MT) Proceedings
- Yaning Zou・Y Maeda・S Yamada・K Kato・H Tanaka・T Yazawa・T Otsubo, "Tool Wear Characteristics of Near-Dry Cutting with the High Hardness Materials", The 7th TSME International Conference on Mechanical Engineering (2016 ICOME) Proceedings
- K Amaki・Y Maeda・T Iida・K Kato・H Tanaka・T Yazawa・T Otsubo, "Influence of Scratch Marks on Undeformed Chip Thickness with a Straight Diamond Tool ", The 7th TSME International Conference on Mechanical Engineering (2016 ICOME) Proceedings
- S Nakai・Y Maeda・D Goto・K Kato・H Tanaka・T Yazawa・T Otsubo, "Influence of Surface Roughness to Tool Run-out with Ball Endmill", The 7th TSME International Conference on Mechanical Engineering (2016 ICOME) Proceedings
- K Kato・M Muraki・N Fukuoka,”Effect of Water Soluble Cutting Fluids on Processing Accuracy in Reaming of Cast Iron ~ Relationship between Coefficient of Friction of Cutting Fluid by Tribometer and Reaming Accuracy ~”,International Tribology Conference Sendai (2019) Proceedings
- D Nagaseki・K Kato・M Uematsu・H Chiba・S Niigaki・R Kobayashi・H Natori・T Okane, Development of Highly Functional Adaptors for Sports Prostheses, IEEE 11th Global Conference on Consumer Electronics (GCCE 2022)Proceedings
- D Nagaseki・K Kato・M Uematsu・H Chiba・S Niigaki・R Kobayashi・H Natori・T Okane, Development of Running Support Device for Sports Femoral Prostheses, IEEE 12th Global Conference on Consumer Electronics (GCCE 2023)Proceedings
主な所属学会
日本機械学会、精密工学会、砥粒加工学会、日本トライボロジー学会
趣味
ドライブ、スキー